Digital Process Recorder (DPR)

Easy & Automated Data Collection

The Digital Process Recorder (DPR), powered by SaniTrend® Cloud, captures and stores critical process data and is designed to replace paper chart recorders and manual data collection methods.

dpr

The DPR supports FSMA and HACCP reporting requirements and meets PMO requirements for electronic records under Appendix H, Section V: Criteria for the Evaluation of Electronic Data Collection, Storage, and Reporting. It can be used to capture critical process data for applications such as Clean-In-Place (CIP), Clean-Out-of-Place (COP), process equipment, pasteurizers, spiral freezers, ovens, roasters, dryers, and other hygienic process systems.

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Capabilities

Input Signals

The Digital Process Recorder can handle up to Eight (8) Analog Input Signals and up to Twelve (12) Digital Input Signals.

Store and Forward

Allow for local data storage when internet is unavailable. When internet is re-connected, data is pushed to the SaniTrend Cloud online data storage portal.

Connection Status

Shown within the online portal and locally at the DPR's HMI.

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Tier Comparison

Using the same DPR control panel, choose an offering that meets your data collection needs.

Features

Charts

Reports

Cloud Access - Unlimited Users

Store & Forward Capabilities

Cloud Documentation Storage

Live Dashboard Views

Email & SMS (Text) Notifications

Analog & Digital Data Trending

w/ Comment Feature

Cycle Based Report with Commenting & Approvals

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Resources

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Paper Chart Recorder Comparison

Why moving away from a paper-based solution can improve your process efficiencies.

dpr vs paper chart recorder

Features

Digital Process Recorder (DPR)

Paper Chart Recorder

Data Review Process

Review data quickly from your phone, tablet, or computer.

Review paper documents.

Analog Signals

Standard offering includes inputs for up to eight (8) analog input signals.

Four (4) analog signals or less. Typically 1-2 pen options; 3 and 4 pen options available but become expensive.

Ease of Data Review

Easy-to-read, scalable, digital trending charts. Export data to excel tables as needed. Interactive to show various data points together.

Confusing circular chart, hard to read & interpret data.

Data Storage

Data is automatically stored and backed up in the cloud for as long as you need it.

Data is manually brought to a local or offsite storage location.

Data Retrieval

Data is easily available and searchable by time and date.

Retrieve paper from local or offsite storage, having to search for applicable records required.

Additional Features

Cloud documentation storage, email, & text notifications. Up to (12) Digital Input signals (e.g., pump running, valve status) for additional insights.

None.

Maintenance

Generally maintenance free.

Replace paper charts, replace pens, replacement of mechanical items as needed.

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How Does it work?

The DPR works through a control panel connected to the equipment’s available analog and digital signals. Process data is collected and sent to SaniTrend® Cloud for secure storage and review.

Operating Requirements

The DPR requires installation of a NEMA 4X control panel, measuring 16” W x 20” H x 8” D, mounted on a frame or wall. The system requires 120V AC / 6 Amp power and broadband internet access through Ethernet/RJ45 or WiFi, with WiFi requiring an optional access module.

For DPR Reports, a hard-wired running signal or Ethernet/RJ45 communication to plant equipment or the plant network is required to capture the running signal. Equipment communicating with the DPR must use an Allen-Bradley CompactLogix™ or ControlLogix® PLC processor. Access to the SaniTrend® Cloud online portal requires an internet browser, with Chrome and a 1920 x 1080 screen size recommended for the best user experience.

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Security

SaniTrend® Cloud is provided through Sani-Matic’s partnership with Rockwell Automation and PTC, using PTC’s ThingWorx® platform. PTC Cloud data and user security features are integrated into the SaniTrend® Cloud offering to help protect process data stored and accessed through the online portal.

PTC Cloud operations are ISO 27001 audited and certified, and PTC Cloud data centers are ISO 27001 certified with ISO 14001 and ISO 9001 audits. PTC Cloud data centers are also SSAE16 SOC2 Type II Security & Availability Trust Principles audited in the U.S. and ISAE 3402 audited internationally. Data is encrypted in transit using HTTPS/TLS, and content is secured using Advanced Encryption Standard AES 128 encryption.

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SaniTrend Cloud

Access the SaniTrend® Cloud Online Portal

cleaning cycle report

Replacing Chart Recorders with Automated Solutions

While software for automated data collection exists, sometimes making the transition from the manual to automated methods can be tough. Read more in our article about how the Digital Process Recorder (DPR) can make the transition away from paper chart recorders easier.

dpr blog

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