UltraFlow®

Powerful CIP in a compact and portable design for high purity cleaning applications.

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Sani-Matic - UltraFlow

The Sani-Matic UltraFlow® is programmed to accommodate a variety of recirculated CIP applications. The UltraFlow® delivers flexible cleaning performance for pharmaceutical, biotech, animal health, and other high-purity manufacturers working with limited floor space, limited utilities, or no permanent supply and return lines.

Designed to meet cGMP and ASME BPE standards, the UltraFlow® provides a repeatable, documentable clean in a small-footprint system that can move where your process needs it.

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Product Details
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Applications

 

PROCESS TANKS • PROCESS LINES • PROCESS EQUIPMENT • MIXERS, BLENDERS • BIOREACTORS • FERMENTERS • SPRAY DRYERS, COATERS • HOSES • IBCs • FILLERS, FILLER PARTS

Markets

 

Pharmaceutical LIQUID & Biotech • Pharmaceutical OSD • ANIMAL HEALTH

Product Details

Standard Features

Designed to support industry expectations for high-purity cleaning applications, including FDA Current Good Manufacturing Practices (CFR Title 21, Part 820), ASME BPE Standards, UL 508 controls, Canadian Registration Numbers, and 21 CFR Part 11 support.

  •  A single centrifugal CIP supply pump
  • Modulating diaphragm control valves to set cleaning circuit flow rates and to control the rate of discharge to drain
  • Two chemical delivery systems comprised of pneumatic diaphragm pumps, removable chemical reservoirs
  • Chemical conductivity, proof of rinse conductivity
  • Supply and return temperature sensors
  • Electric flow-through heater
  • Discharge pressure gauge
  • Low friction, non-marking casters
  • Wetted surface: 316Lss, 25 µin Ra
  • Non-wetted surface: 304ss, 32 µin Ra
  • UL listed, 304 stainless steel, NEMA 4X enclosure
  • Allen-Bradley CompactLogix PLC
  • Allen-Bradley PanelView Plus HMI
  • Ethernet communication
  • 40 customizable cleaning cycle programs
  • Eductor return system

Custom Options

  • Vent filter assembly
  • Pressure transmitter
  • Mass flow meter
  • Fixed position leveling feet
  • Frame weld finish upgrade
  • Sanitary flex hose package
  • Piping insulation
  • Fixed position seismic zone calculations
  • Passivation
  • Larger electric heater
  • Wetted Surface: 15µin Ra Electropolish (EP) finish
  • Allen-Bradley PanelView Plus 1000
  • Report ticket printer
  • Stainless steel motor
  • Shell and tube heat exchanger
  • Air blow manifold
  • Chemical reservoir low level switches
  • CIP supply routing valves
  • Water connection bleed valves
  • Sample valve
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UltraFlow 45

The UltraFlow 45 cleans tank diameters up to 4.5 feet and process lines with diameters up to 2” using a CIP flow rate of 2-45 gpm at 50 psi. Its dimensions are 68” L x 24” W x 74” H (height may vary depending on options).

UltraFlow 110

The UltraFlow 110 cleans tank diameters up to 10’ and process line diameters up to 3” using a flow rate of 5-110 gpm at 60 psi. Its dimensions are 74″ L x 33″ W x 80” H (height may vary depending on options).

Available with SaniTrend ® Cloud Cleaning Reports for Data Acquisition

SaniTrend Cloud provides automated, secure data acquisition and reporting of critical cleaning cycle information. The SaniTrend Cloud CR Insights+ tier is available as an option that is fully 21 CFR Part 11 Compliant, helping you meet reporting requirements for recording on cleaning processes. SaniTrend Cloud’s online functionality also offers additional system insights including Overall Equipment Effectiveness (OEE) trending, live dashboards, preventive maintenance trackers, event notifications, and more.

How it works

An Eductor is used as a type of pump to move the CIP Return fluid back to the Separator Tank. The Eductor is compact and since it contains no moving parts, is essentially maintenance free.

Ultraflow

The combination of air and CIP return solution enters the sidewall port where centrifugal action separates air (upwards) and solution (downwards) to maintain adequate supply conditions for the CIP supply centrifugal pump.

Ultraflow Air Separation Chamber

Product Resources

SaniTrend Cloud

Access the SaniTrend® Cloud Online Portal

cleaning cycle report

Articles

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