Immersion Parts Washers

BP-COP-Top-Closed

An Efficient, Consistent Alternative to Manual Cleaning

Manufacturing processes for the pharmaceutical and biotechnology industries have many items that cannot be cleaned in place such as pipes, hoses, clamps, gaskets, fittings and other disassembled machine parts.

How does a manufacturer clean these disassembled process parts? Manual labor or a Clean-Out-of-Place (COP) system such as the Sani-Matic Immersion Parts Washer.

Unlike the unreliable results inherent to manual cleaning, Sani-Matic Immersion Parts Washers provide efficient, consistent cleaning—and they are designed to meet cGMP and ASME-BPE standards.

The Sani-Matic Immersion Parts Washers come with high-impact cleaning features:

  • Exclusively designed sanitary jet manifolds. These manifolds are fully welded and machined to eliminate unsanitary crevices that can harbor bacteria.
  • High-velocity jet flow. The design creates a consistent, turbulent flow that agitates and removes product residue from process parts.

Configurable to Your Process

The Sani-Matic Immersion Parts Washers range from manual operation to fully-automated and are configured to meet your plant operations and documentation needs.

  • Portable or stationary
  • Side jets, end jets or both
  • Single or multi-compartments
  • Variety of controls and valve configurations
  • CIP capability

Each Sani-Matic Immersion Parts Washer is designed to maximize cleaning, while minimizing cycle time and promoting worker safety. That provides you with Cleaning Confidence and a boost to your bottom line.

 

Benefits

High-velocity flow

Sanitary jet manifolds generate high-velocity turbulence and agitation for a complete clean.

Repeatable results

From manual to fully automated systems, COPs provide repeatable results.

Safety

Reduces operator exposure to high temperatures and chemicals.

Savings

Reduces labor costs.

Component preservation

Reduces component handling and damaged parts.

Applications
Pump Rotors Impellers Hoses Tubing Piping Filter Housings Needles Diaphragm Valves Fittings Clamps Gaskets Mixer Blender Filler Components Tools Bowls Hoppers Belting
Markets
Injectable Liquids APIs Oral Solid Dosage Cosmetics Nutraceuticals OTCs Animal Health
Standard Features
  • 316L stainless steel construction, 25 Ra
  • Radiused corners
  • Exclusively designed sanitary jet manifolds
  • Complete documentation to comply with regulatory standards and validation requirements
  • Hinged Cover
  • Standard sizes (inner dimensions) include:
    · UW=20” W x 18” D
    · RW=24” W x 22” D
    · PW=24” W x 30” D
    · BW=30” W x 30” D
    · SP=Custom Dimensions
  • 4-, 6-, 8-,10-, or 12-ft. lengths
Optional Features
  • Semi-automated or fully automated controls
  • Inflatable cover gasket
  • End-jet manifold assembly
  • Chemical feed equipment
  • Conductivity sensor and controller (standard for automated model)
  • Heat source options:
    · In-line electric electric heater
    · Shell and tube heat exchanger
  • Insulated tank sidewalls
  • Hose-cleaning manifold assembly
  • Heavy-duty stainless steel casters
  • Manual diaphragm valve cleaning manifold
  • 20 Ra, EP wetted finish
  • Custom fixtures and racks
  • Custom tank sizes
Documentation Standard Features
  • Documentation Standard Features
  • Operation and maintenance manuals
  • Recommended spare parts list
  • Instrument lists
  • Vendor-provided instrumentation calibration procedures
  • Performance data
  • Material certificates
  • Weld qualification and inspection records
  • Inspection test results, reports and certificates
  • ASME data
  • Component catalog cut sheets
  • As-built assembly drawings
  • As-built process and instrumentation diagrams
  • As-built electrical drawings
  • PLC and HMI application files
Documentation Optional Features
  • Functional Specifications (FS)
  • Configuration Specification (CS)
  • Factory Acceptance Test (FAT)
  • Site Acceptance Test (SAT)
  • Installation and Operation Qualification (IQ/OQ)
  • Traceability matrix
  • ISA data sheets
  • Cleaning and passivation report
  • Digital weld video record (Borescope)
  • Riboflavin coverage test
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