UltraFlow™

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Portable CIP Systems with a Small Footprint and High-Impact Clean

As many pharmaceutical and biotechnology industry manufacturers turn to more flexible facilities with limited floor space, limited water and drain utilities, and no permanent supply and return lines, a flexible Clean-In-Place (CIP) solution is needed.

The Sani-Matic UltraFlow is a self-contained, compact and portable system programmed to accommodate a variety of recirculated CIP applications. It returns solutions with entrained air to accommodate vessels with low and restricted outlets.

The UltraFlow is available in two models, the UltraFlow 45 and 110. Both models have a small footprint and maintain a wide operating range:

  • The UltraFlow 45 cleans tank diameters up to 4.5 feet and process lines with diameters up to 2” using a CIP flow rate of 2-45 gpm at 50 psi. Its dimensions are 68”L x 24”W x 74”H (height may vary depending on options).
  • The UltraFlow 110 cleans tank diameters up to 10’ and process line diameters up to 3” using a flow rate of 5-110 gpm at 60 psi. Its dimensions are 74”L x 33”W x 80”H (height may vary depending on options).

The system’s high-turbulence flow self-cleans the unit as it progresses through the cycle, and removes solution buildup in the surge tank, saving time, water and chemicals.

The UltraFlow’s many unique features make it flexible, capable of providing a repeatable, documentable clean, and meet cGMP and ASME-BPE standards.

Wondering if the UltraFlow can work for your process? Contact us and we’ll help find the solution for your critical cleaning challenge.

Benefits

Compact

Fits through standard doorways with ease.

Wide operating range

The systems range from 2-45 GPM and 5-110 GPM. Clean small and large applications.

Self-cleaning

Self-cleans without extra step. Eliminates cross-contamination.

Portable

Low-friction casters easily move between process suites.

Water & chemical savings

The high-turbulence flow rate and low water requirements reduce water, chemical use.

Operating Requirements

UltraFlow 110

Instrument Air 1/2” NPT, 10 cfm @ 90 psi
Water Supply Two 1” tri-clamps, WFI, DI, potable ≤2 gpm @ 25 psi, 20˚- 80˚C
Drain 3” tri-clamp (programmable to meet app)
Dry Weight 1,400 lbs (approximate)
Electrical Power (electric heater)
  • 15 kW, 50 amps @ 460 VAC, 3 Phase, 60 Hz
  • 30 kW, 68 amps @ 460 VAC, 3 Phase, 60 Hz
Electrical Power (steam heat) 27 amps @ 460 VAC, 3 Phase, 60 Hz
Plant Steam 1 1/2” flange, 540 lbs/hr @ 50 psi
Plant Condensate 1” flange
CIP Supply 2” tri-clamp, 5–110 gpm @ 60 psig
CIP Return 3″ tri-clamp,5–110 gpm@ 11’ of head @ 80˚C
Vent/Overflow 2” tri-clamp

UltraFlow 45

Instrument Air 1/2” NPT, 10 cfm @ 90 psi
Water Supply Two 1” tri-clamps, WFI, DI, potable < 2 gpm @ 25 psi, 20˚- 80˚C
Drain 2” tri-clamp (programmable to meet app)
Dry Weight 900 lbs (approximate)
Electrical Power (electric heater)
  • 12kW, 27 amps @ 460 VAC, 3 Phase, 60 Hz
  • 24kW, 43 amps @ 460 VAC, 3 Phase, 60 Hz
Electrical Power (steam heat) 11 amps @ 460 VAC, 3 Phase, 60 Hz
Plant Steam 3/4” flange, 195 lbs/hr @ 50 psi
Plant Condensate 1/2” flange
CIP Supply 1 1/2” tri-clamp, 2–45 gpm @ 50 psi
CIP Return 2” tri-clamp, 2–45 gpm @ 8.5’ of head @ 80° C
Vent/Overflow 2” tri-clamp
Standard Features
  • Wetted surface: 316L stainless steel, 25 Ra
  • Non-wetted surface: 304 stainless steel, 32 Ra
  • Allen-Bradley CompactLogix (standard)
  • Allen-Bradley PanelView Plus HMI
  • Ethernet communication
  • 40 customizable cleaning cycle programs
  • UL listed, 304 stainless steel, NEMA 4X enclosure
  • Single centrifugal CIP supply pump
  • Eductor return
  • Electric flow-through heater
  • Modulating diaphragm control valves to set cleaning circuit flow rates and to control the rate of discharge to drain
  • Two chemical delivery systems comprised of pneumatic diaphragm pumps, removable chemical reservoirs
  • Flow meter
  • Chemical conductivity, proof of rinse conductivity
  • Supply and return temperature sensors
  • Discharge pressure gauge
Optional Features
  • 15 Ra Electropolish (EP) finish
  • Allen-Bradley PanelView Plus 1000
  • Printer
  • Stainless steel motor
  • Larger electric heater
  • Shell and tube heater
  • Air blow manifold
  • Chemical reservoir low level switches
  • One chemical delivery system (standard offers two)
  • One water supply valve (standard offers two)
  • CIP supply routing valves
  • Water connection bleed valves
  • Sample valve
  • Vent filter assembly
  • Pressure transmitter
  • Mass or turbine flow meter alternate
  • Fixed position leveling feet
  • Frame weld finish upgrade
  • Sanitary flex hose package
  • Piping insulation
  • Fixed position seismic zone calculations
  • Passivation
  • Spare parts budget
  • Start-up and training services
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